Surface Mount Inductors Meet High-Density Power Needs

TT Electronics has announced two new surface mount device (SMD) power inductors: the HM66M series (shown) for use in high frequency power conversion systems and EMI filter applications, and the HM78M series for use in high density and high frequency DC/DC converter applications.

The TT Electronics HM66M series power inductors are designed for the complex industrial and telecommunications markets. The HM66M is a shielded, miniature low-profile SMD inductor that integrates a ferrite material core for significant permeability and temperature advantages. Characterized by low losses at high frequencies, these inductors are ideally suited for power supplies and frequency converters that operate with fast switching power semiconductors on a GaN basis.

Power inductance is optimized within a frequency range from 700 kHz to 4 MHz, and designed for systems that require switching frequencies up to 4 MHz and operating temperatures at 125°C. The HM66M series is offered in three standard case sizes: 60, 70 and 84.

The TT Electronics HM78M series power inductors are shielded, ferrite-based SMD inductors designed for use in high frequency DC-DC converter configuration popular in industrial markets. With their high inductance and current values, these power inductors offer a switching frequency configuration range of 100 kHz to 3 MHz making them suitable as a buck converter or an EMI filter. TT Electronics’ HM78M series comes in two standard package sizes: 10 and 20. Semi-custom designs of both the HM66M and HM78M are also available to meet special requests.

TT Electronics | www.ttelectronics.com

 

NXP and Microsoft Team Up for Energy-Efficient Edge Processor

NXP Semiconductors has announced a collaboration with Microsoft to deliver a new Microsoft Azure Sphere certified crossover applications processor, as an extension to NXP’s i.MX 8 high-performance applications processor series. The collaboration’s goal is to create a secure, ultra-efficient, intelligent embedded processor for edge nodes that seamlessly runs Azure Sphere’s security platform while also providing multi-core heterogeneous computing, rich graphics experience and low-power audio processing capabilities. Limited sampling of the product is planned to begin in Q4 2020.

Azure Sphere security platform is designed to create secure connected devices. As Azure Sphere-certified, this new processor will include the Microsoft Pluton security sub-system, run the Azure Sphere OS, and connect to the Azure Sphere Security Service that guards every Azure Sphere device by renewing security, identifying emerging threats, and brokering trust between device and cloud.

According to NXP, Dedicated engineering teams from each company will work together to build this new solution, which includes single and dual core versions of power-efficient Arm Cortex-A35, independent real-time domain with Cortex-M33 core, and an independent audio/video processing domain powered by high-performance HiFi4 DSP core. The goal is to address the needs of fast-growing Industrial IoT edge applications. The product will be built using Fully-Depleted Silicon-On-Insulator (FD-SOI) technology and will leverage heterogeneous processor architecture with independent power domains that has been perfected by successive designs of i.MX 8 applications processors covering automotive infotainment, streaming media and general-purpose consumer and industrial markets.

NXP Semiconductors | www.nxp.com

MCU Family Adds EtherCAT, Ethernet and CAN FD Capabilities

Texas Instruments (TI) has introduced new communications capabilities on its C2000 MCUs. C2000 F2838x 32-bit MCUs enable designers to use a single chip to implement connectivity, including EtherCAT, Ethernet and Controller Area Network with Flexible Data Rate (CAN FD), in AC servo drives and other industrial systems.

Systems with communication interfaces often require an external application-specific integrated circuit (ASIC) or dedicated host control microprocessor, which limits the flexibility of the design architecture, adds complexity and takes up space on the board. The new C2000 F2838x MCUs do not require an external ASIC, therefore reducing overall solution size and bill of materials.

By integrating three industrial communication protocols, the F2838x MCUs give designers the ability to tailor one MCU to the unique needs of each system. A key component in achieving this is a new connectivity manager, an Arm Cortex-M4-based subsystem, which offloads processing-intensive communications and optimizes connectivity. In addition to these capabilities, C2000 F2838x MCUs offer enhanced real-time control performance and higher flexibility than previous C2000 series MCUs.

For electrically isolated architectures, the new MCUs use a fast serial interface with eight receiving channels to facilitate chip-to-chip communication at up to 200 Mbps using minimal pins. Designers can build on this high level of integration in CAN FD designs and quickly increase the number of available CAN FD ports by pairing the F2838x with a TI system basis chip (SBC), such as the TCAN4550 SBC with integrated CAN FD controller and transceiver.

With a 64-bit floating-point unit and fast integer division hardware, the C28x central processing unit-based control allows for differentiated capability and high-precision designs. For servo drive applications, the fast current-loop technology processes field-oriented control in less than 500 ns to enable more precise position control.

The C2000 F2838x series also integrates a single-ended 16-bit analog-to-digital converter, which doubles the number of available channels compared to previous C2000 MCUs to minimize external components, minimize system latency and maximize control-loop accuracy. An expanded configurable logic block enables designers to customize peripherals and removes or reduces the need for a field-programmable gate array.

Pre-production samples of the C2000 TMS320F28388D are now available through the TI store in a 337 ball-grid-array package. Pricing starts at US$14.00 in 1,000-unit quantities. Developers can get started with the C2000 TMDSCNCD28388D development kit, available through the TI store for $249.

Texas Instruments | www.ti.com

 

400 W 1/8th Brick DC-DC Converters Support PMBus

Murata has announced the introduction of its DSE Series, a fully isolated, 12 Vout, 400 W eighth brick DC-DC converter with a DOSA compliant digital interface to support the PMBus standard for communication and control. The Series, which also includes DAE and DCE products, has a droop load sharing option for paralleling up to three modules in some of the most power demanding applications. Further, the series meets the international TNV standard for Input Voltage with a 36-75 Vin range and provides 2250 VDC isolation for use in Power over Ethernet (PoE) applications.

The DSE series offers advanced power conversion technology, including a 32-bit Arm processor that controls critical conversion functions and delivers a digital interface for use in the end system application. The PMBus digital interface can be used to customize the modules’ configuration for specific functions and presents system engineers with critical telemetry information.

Multiple pin configurations are available, as the DSE provides a DOSA standard digital eighth brick pinout with sense, trim, and PMBus. The DAE provides a DOSA analog eighth brick pinout with sense and trim (no PMBus). The DCE is a DOSA analog eighth brick in the traditional 5-pin package. Target applications include telecommunications, networking, wireless, pre-amplifiers, industrial and test equipment.

Murata Power Solutions | www.murata-ps.com

 

Arm-Based Industrial Panel PC is Designed for IoT Applications

Advantech has announced the TPC-71W, the new generation of its industrial panel PCs aimed at machine automation and web-terminal applications. TPC-71W is a cost-efficient, Arm-based industrial panel PC that features a 7” true-flat display with P-CAP multi-touch control and an NXP Arm Cortex-A9 i.MX 6 dual/quad-core processor to deliver high-performance computing. The system also features a serial port with a termination resistor that supports the CAN 2.0B protocol and offers a programmable bit rate of up to 1 Mb/s.

Equipped with the Google Chromium embedded web browser and support for various operating systems, including Android, Linux Yocto and Linux Ubuntu with QT GUI toolkits, TPC-71W allows system integrators to easily develop and deploy a wide range of industrial applications. The provision of wireless communication technologies, such as Bluetooth, Wi-Fi and NFC, via a mini PCIe interface simplifies networking and ensures connectivity for data transfers.

TPC-71W also features Power over Ethernet (PoE) functionality for powering devices via Ethernet, thereby eliminating the need to build a power infrastructure. Furthermore, the TPC-71W panel PC supports VESA and panel mounting for flexible and convenient installation. Compared to other similar products, TPC-71W is one of the most competitively priced rugged industrial panel PCs currently available on the market. Overall, this powerful, reliable, and cost-effective computing platform provides the ideal solution for IoT implementation and expansion.

Aimed at the industrial market, TPC-71W is a rugged yet compact, fanless panel PC equipped with an NXP® Arm® Cortex-A9 i.MX 6 dual/quad-core processor, 2 GB DDR3L RAM, and 8 GB eMMC storage to provide high-performance computing and improved efficiency for high-tier industrial applications. The 7” true-flat display with 16:9 aspect ratio features P-CAP multi-touch control for easy and intuitive operation. Moreover, to ensure reliable operation in harsh industrial environments, TPC-71W supports a wide operating temperature range (-20 ~ 60 °C/-4 ~ 140 °F) and is IP66 rated for protection from dust, oil, and water ingress.

TPC-71W supports various OS, including Android 6, Linux Yocto 2.1, and Linux Ubuntu 16.04 with QT GUI toolkits. Linux is an open-source OS specifically designed to assist system integrators with developing unique applications. The ability to support both Android and Linux eliminates software porting efforts and ensures easy deployment. Moreover, TPC-71W features the Google Chromium embedded web browser that simplifies programming and further facilitates application development.

To ensure connectivity for web-based management, TPC-71W offers Bluetooth, Wi-Fi, and NFC wireless communication capabilities via a mini PCIe interface. The inclusion of a serial port that supports industrial communication interfaces, such as RS-232/485 and the CAN 2.0B protocol, and a LAN port that supports speeds of up to 1000 Mbps (10/100/1000 Mbps) accelerates data transfer rates, while also enabling Wake-on-LAN functions. Furthermore, the TPC-71W panel PC can be equipped with optional PoE functionality for powering devices via Ethernet; this greatly streamlines installations and reduces overall equipment costs.

Key Features:

  • 7” WSVGA LCD with 16:9 aspect ratio and P-CAP multi-touch control
  • NXP Arm Cortex®[C1] -A9 i.MX 6 dual/quad-core processor
  • Up to 2 GB DDR3L RAM and 8 GB of eMMC storage onboard
  • 10/100/1000 Mbps LAN Optional PoE functionality for powering devices via Ethernet
  • Supports Linux Yocto, Linux Ubuntu, and Android OS

Advantech’s TPC-71W 7” industrial panel PC is available for order now.

Advantech | www.advantech.com

 

Rugged Computers Run Linux on Jetson TX2 and Xavier

By Eric Brown

Aitech, which has been producing embedded Linux-driven systems for military/aerospace and rugged industrial applications since at least 2004, announced that Concurrent Real-Time’s hardened RedHawk Linux RTOS will be available on two Linux-ready embedded systems based on the Nvidia Jetson TX2 module. With Redhawk Linux standing in for the default Nvidia Linux4Tegra stack, the military-grade A176 Cyclone and recently released, industrial-focused A177 Twister systems can “enhance real-time computing for mission-critical applications,” says Aitech.


MIL/AERO focused A176 Cyclone (left) and new A177 Twister
(click image to enlarge)
Here, we’ll take a closer look at the A177 Twister, which was announced in October as a video capture focused variant of the similar, MIL/AERO targeted A176 Cyclone. Both of these “SWaP-optimized (size, weight and power) supercomputers” are members of Aitech’s family of GPGPU RediBuilt computers, which also include PowerPC and Intel Core based systems.

We’ll also briefly examine an “EV178 Development System” for an Nvidia Xavier based A178 Thunder system that was revealed at Embedded World. The A178 Thunder targets MIL/AERO, as well as autonomous vehicles and other applications (see farther below).

Both the A177 Twister and A176 Cyclone systems deploy the Arm-based Jetson TX2module in a rugged, small form factor (SFF) design. The TX2 module features 2x high-end “Denver 2” cores and 4x Cortex-A57 cores. There’s also a 256-core Pascal GPU with CUDA libraries for running AI and machine learning algorithms.


 
A177 Twister (left) and Jetson TX2
(click images to enlarge)
The TX2 module is further equipped with 8GB LPDDR4 and 32GB eMMC 5.1. Other rugged TX2-based systems include Axiomtek’s eBOX800-900-FL.

The RedHawk Linux RTOS distribution, which was announced in 2005, is based on Red Hat Linux and the security-focused SELinux. RedHawk offers a hardened real-time Linux kernel with ultra-low latency and high determinism. Other features include support for multi-core architectures and x86 and ARM64 target platforms.

The RedHawk BSP also includes “NightStar” GUI debugging and analysis tools, which were announced with the initial RedHawk distro. NightStar supports hot patching “and provides a complete graphical view of multithreaded applications and their interaction with the Linux kernel,” says Concurrent Real-Time.

A177 Twister

The A177 Twister leverages the Jetson TX2 and its “CUDA and deep learning acceleration capabilities to easily handle the complex computational requirements needed in embedded systems that are managing multiple data and video streams,” says Aitech. The system is optimized for video capture, processing, and overlays.


A177 Twister
(click image to enlarge)
The A177 Twister supports applications including robotics, automation and optical inspection systems in industrial facilities, as well as for autonomous aircraft and ground environments,” says Aitech. Other applications include security and surveillance, mining and excavating computers, complex marine and boating applications, and agricultural machinery.

The 148 x 148 x 63mm A177 Twister is protected against ingress per IP67. The fanless system weighs 2.2 lbs. (just under 1Kg) and supports -20 to 65°C temperatures.

The Jetson TX2 module supplies 8GB LPDDR4 and 32GB eMMC 5.1. The A177 Twister adds a microSD slot with optional preconfigured card, as well as an optional “Mini-SATA SSD with Quick Erase and Secure Erase support.”

The system shares many features with the A176 Cyclone, with the major difference being that it adds optional WiFi-ac and Bluetooth 4.1, as well as support for simultaneous capture of up to 8x RS-170A (NTSC/PAL) composite video channels at full frame rates. It also has lower ruggedization levels and a smaller 6-24V input range compared to 11-36V, among other differences.


 
A177 Twister block diagram (left) and I/O specs
(click images to enlarge)
As shown in the spec-sheet above, you can purchase the Twister with and without 8x composite inputs and/or 1x SDI input with up to 1080/60 H.264 encoding. There’s also a choice of composite or SDI frame grabbers, both, or none at all. The one SKU that offers all of the above sacrifices the single USB 3.0 port.

Standard features include USB 2.0, HDMI, Composite input, GbE. 2x RS-232 (one for debug/console), 2x CAN, and 4x single-end discrete I/O. Most of these interfaces are bundled up into rugged military-style composite I/O ports.

Power consumption is typically 8-10W with a maximum of 17W. The system also provides reverse polarity and EMC protections, hardware accelerated AES encryption/decryption, temperature sensors, elapsed time recorder, and dynamic voltage and frequency scaling.

EV178 Development System for A178 Thunder

Aitech revealed an A178 Thunder< at computer at Embedded World. The company recently followed up with a formal announcement and product page for an EV178 Development System that helps unlock the computer for early customers.


 
EV178 Development System for A178 Thunder (left) and Jetson AGX Xavier
Built around Nvidia’s high-end Jetson AGX Xavier module, the compact, Linux-driven A178 Thunder “is the most advanced solution for video and signal processing, deep-learning accelerated, for the next generation of autonomous vehicles, surveillance and targeting systems, EW systems, and many other applications,” says Aitech. The EV178 Development System for A178 Thunder processes at up to 11 TFLOPS (Terra floating point operations per second) and 22 TOPS (Terra operations per second), says Aitech.

The Jetson AGX Xavier has greater than 10x the energy efficiency and more than 20x the performance of the Jetson TX2, claims Nvidia. The 105 x 87 x 16mm Xavier module features 8x ARMv8.2 cores and a high-end, 512-core Nvidia Volta GPU with 64 tensor cores with 2x Nvidia Deep Learning Accelerator (DLA) — also called NVDLA — engines. The module is also equipped with a 7-way VLIW vision chip, as well as 16GB 256-bit LPDDR4 RAM and 32GB eMMC 5.1.
EV178 Development System for A178 Thunder
(click image to enlarge)

Preliminary specs for the EV178 Development System for A178 Thunder include:

  • Nvidia Jetson AGX Xavier module
  • 4x simultaneous SDI (SD/HD) video capture channels
  • 8x simultaneous Composite (RS-170A [NTSC]/PAL) video capture channels
  • Gigabit Ethernet
  • HDMI output
  • USB 3.0
  • UART Serial
  • Discretes
  • Pre-installed Linux OS, drivers, and test applications
  • Cables and external power supply

Further information

Concurrent’s RedHawk Linux RTOS appears to be available now as an optional build for the A177 Twister and earlier A176 Cyclone, both of which appear to be available with undisclosed pricing. No ship date was announced for the EV178 Development System for A178 Thunder. More information may be found in Aitech’s RedHawk Linux announcement, as well as the A177 Twister product page. More on the A178 Thunder may be found in the EV178 Development System for A178 Thunder announcementand product page.

This article originally appeared on LinuxGizmos.com on March 18.

Aitech | www.rugged.com

Secure Cellular Router Serves Industrial and Transportation Needs

Digi International has announced the Digi WR54, a rugged, secure, high-performance wireless router for complex mobile and industrial environments. With dual cellular interfaces, Digi WR54 provides immediate carrier failover for near-constant uptime and continuous connectivity, especially as vehicles move throughout a city or for locations with marginal cellular coverage. Together with a hardened milspec-certified design and built-in Digi TrustFence security framework, this LTE-Advanced router is designed specifically to meet the connectivity challenges inherent in multi-location, on-the-move conditions, from rail and public transit to trucking fleets and emergency vehicle applications.

LTE-Advanced technologies with carrier aggregation are pushing theoretical download speeds to 300 Mbps, and the next generation of cellular radios is capable of aggregating three or more channels for capabilities up to 600 Mbps. It’s expected that 5G deployments this year will push the demands for performance and edge computing even further. Digi WR54 provides an LTE-Advanced cellular module built on a platform that supports higher speeds to optimize bandwidth today while also being positioned for the future as network capabilities improve.

Multiple transit system use cases require rugged, reliable, high-speed connectivity solutions to carry mission-critical data and communications. Transit system integrators require connectivity for fleet tracking, logistics, engine and driver performance monitoring, fare collection and video monitoring; rail companies that are building in wayside data capabilities need constant visibility into complex systems; industrial corporations like utility companies need to monitor high-value assets.

The Digi WR54 architecture supports these performance requirements with not just the aforementioned LTE-Advanced cellular module, but four Gigabit Ethernet ports for wired systems and the latest 802.11 ac Wi-Fi which combine to support the needs of any user. Other key features include:

  • Dual-core 880 MHz MIPS processor: designed with this high-speed architecture, the Digi WR54 is future-built with a CPU capable of supporting higher network speeds and capabilities as infrastructure is updated to support them
  • SAE J1455, MILSTD-810G and IP-54 rated: tested and certified to withstand water, dust, heat, vibration and other environmental challenges suitable to transportation and many industrial applications
  • Optional dual-cellular radios for continuous connectivity between carriers: for users that cannot afford downtime, if the primary cellular carrier drops out, the Digi WR54 automatically and immediately switches over to the secondary carrier
  • Digi TrustFence: a device-security framework that simplifies the process of securing connected devices and adapts to new and evolving threats
  • Digi Remote Manager: with this Digi web-based management tool, users can simply manage their devices, receive alerts and monitor the health of their deployed devices

For users looking to add high-speed passenger Wi-Fi to mass transit systems, the recently launched Digi WR64 dual LTE-Advanced cellular and dual 802.11ac Wi-Fi router offers an all-in-one mobile communications solution for secure cellular connectivity between vehicles and a central operations center. It offers a flexible interface design with integrated Wi-Fi for client and access point connectivity along with USB, serial, a four-port wired Ethernet switch, GPS and Bluetooth in order to consolidate multiple transit or industrial applications into a single, consolidated router.

Digi International| www.digi.com

32-bit MCUs Optimized for Motor Control in Robotics and More

Renesas Electronics has unveiled the RX66T Group of microcontrollers (MCUs). The chips are the first members of Renesas’ flagship 32-bit RX MCU family based on the new third-generation RXv3 CPU core. The new MCUs leverage advanced CPU core technology to achieve substantially improved performance, as much as 2.5 times better than previous RX family MCUs.

Combining the powerful new RXv3 core with the strengths of the current RX62T and RX63T MCUs, the new RX66T MCUs address the real-time performance and enhanced stability required by inverter control. The new MCUs are ideal for use in industrial applications in next-generation smart factory equipment, such as industrial motors, power conditioners and robots, as well as smart home appliances, including air conditioners and washing machines.
When operating at 160 MHz, the RX66T MCUs achieve best-in-class performance of 928 CoreMark 2, enabling more precise inverter control. The MCUs can control up to four motors simultaneously, making them well-suited for conventional motor control and applications requiring multi-axis motor control, such as compact industrial robots and personal robots, which are quickly growing in popularity.

In addition, the RX66T’s extra processing capacity allows developers to add programs utilizing embedded AI (e-AI) for motor fault detection. Such programs can detect motor faults and identify fault location in real time based on the motor’s current or vibration characteristics. Providing this capability offers developers the significant value-add of productivity, safety, and quality. The RX66T MCUs also integrate a 5V power supply that delivers excellent noise tolerance.

With more and more devices ranging from robots and power conditioners to washers and dryers joining the Internet of Things, motorized devices in the field will require online firmware updates throughout their life cycles. Applying e-AI for predictive failure diagnostics requires endpoint MCUs to be securely updated with learning results generated in the cloud. The RX66T MCU Group incorporates Renesas’ Trusted Secure IP (TSIP), which has a track record of CAVP certification3 and provides secure firmware updates and encrypted communication.

Key Features of the RX66T MCU Group:

  • Supports inverter control with a maximum operating frequency of 160 MHz, 928 CoreMark, on-chip floating point-unit (FPU), and 5V power supply
  • High-speed flash memory with 120 MHz maximum read operation to reduce speed differential with the CPU and realize both high performance and a consistent execution
  • Reduces footprint and component count by generating three-phase complementary pulse width modulation (PWM) output for up to four motors using 112-pin and 144-pin package MCUs, and up to three motors using 64-pin, 80-pin and 100-pin package MCUs
  • Configurations available with 16 KB of error correction code (ECC) SRAM, and up to 128 KB of SRAM with single-cycle access and single-bit error detection (parity checking) for high reliability
  • Ability to generate high-resolution PWM signals with a minimum state change duration of 195 picoseconds (1.6 times better than existing RX products) for power conditioner or digital power supply control applications
  • Renesas’ Trusted Secure IP (TSIP) provides secure firmware updates and encrypted communication with a track record of CAVP certification

The Renesas Motor Workbench 2.0 supports 20kHz real-time debugging and adds 10 new functions and an RX66T CPU card for the 24V Motor Control Evaluation Kit are available now.

The new RX66T Group comprises 80 MCUs with pin counts ranging from 64 to 144 pins and on-chip flash memory sizes of 256 KB to 1,024 KB. Mass production starts today for the widely used 100-pin package MCU with 256 KB or 512 KB of program flash and 64 KB of SRAM. Other MCU versions will release over time. Pricing for the RX66T MCU Group starts at $3.25 per unit in 10,000-unit quantities.

Renesas Electronics | www.renesas.com

Motor Driver Provides Complete Solution for Industrial Designs

Infineon Technologies has launched the IFX007T NovalithIC motor driver for industrial applications. The IFX007T smart half-bridge provides an easy and efficient way to drive brushed and brushless motors, integrating a p-channel high-side MOSFET, an n-channel low-side MOSFET and a driver IC into one package. Along with a microcontroller and power supply, no other devices are necessary to drive a motor.

For many years, Infineon has followed this NovalithIC integrated approach for automotive applications. According to Infineon, the IFX007T now allows industrial system designers to benefit from this experience. It is qualified according to JESD47I and can be used to drive motors with supplies up to 40 V and peak currents up to 55 A. The broad application range includes pumps, healthcare, home and garden appliances as well as industrial automation, fans and many more.

Ease-of-use is a key benefit of the integrated solution. System designers save layout and manufacturing effort while reducing stray inductances and external components. Additionally, only three general purpose microcontroller pins are needed to control a full H-bridge.

The IFX007T has integrated self-protection, including over-temperature and cross-current protection. Within an H-bridge configuration, the half-bridge approach provides logic redundancy—if one device fails, the other can still stop the motor.

Another key benefit is the flexible motor control. The IFX007T can be used in either half-bridge, H-bridge or three-phase configurations. Furthermore, the motor speed can be adjusted via pulse width modulation (PWM) up to 25 kHz. Active freewheeling is possible from either the high side or the low side. An adjustable slew rate enables reduction of electromagnetic emissions.

Infineon Technologies | www.infineon.com

Tiny PLC Reference Design Serves Digital Factory Needs

Digital factories require a surprising amount of analog and power technology. Exemplifying that trend, Maxim Integrated Products offers its new programmable logic controller (PLC) reference design called Go-IO. Go-IO embeds 17 configurable I/Os in a space one-half the size of a credit card and enables productivity-enhancing self-diagnostic capabilities in automated factory subsystems. System designers are striving to bring greater intelligence into Industry 4.0 digital factory equipment while meeting the stringent size and power demands of PLCs.
Digital factories can dynamically adjust the manufacturing line on the fly based on new or changing requirements. To fully realize industrial convergence, automated equipment must also possess self-diagnostic and optimization capabilities. Go-IO pushes intelligence closer to the edge, enabling active monitoring and communication of equipment health and status information as well as higher throughput and productivity. The reference design also meets increasingly stringent size and power requirements of PLCs, providing a 10x smaller solution with 50% less power consumption compared to its predecessor, the Pocket IO.

The flexible, rugged, open-source Go-IO reference design is ideal for industrial automation, building automation and industrial robotics applications. It has 12 highly integrated ICs, 17 IOs supporting multiple digital IO configurations, a 4-channel IO-Link master to provide a universal IO interface to both analog and digital sensors, and a robust 25 Mbps isolated RS-485 communications channel that provides a reliable, multi-drop data network for uploading time-sensitive health and status information into a local data lake or the cloud.

Go-IO contains the following technologies:

  • MAX14819 low-power, dual-channel, IO-Link master transceiver with sensor/actuator power-supply controllers.
  • MAX22192 8-channel octal digital input with isolated Serial Peripheral Interface (SPI), wire break detection and accurate input current limiters in a 6 mm x 10 mm package. The MAX22192 was announced today as part of Maxim’s expanded Digital IO portfolio. (Read today’s digital input press release)
  • MAX14912 8-channel digital output driver featuring 640mA high-side switches or push-pull configurable outputs, capable of achieving 200 kHz switching rates while providing proprietary fast, safe demagnetization inductive kickback protection.
  • MAXM22511 integrated 2.5 kVRMS isolated power and digital isolated RS-485 transceiver module supporting 25 Mbps data rates with ±35 kV ESD protection in a compact 9.5 mm x 11.5 mm package. (Read the October 31, 2018 press release)
  • MAX14483/MAX14130 6-channel, 3.75 kVRMS galvanic low-power digital isolator in a compact 20-pin SSOP package/4-channel 1 kVRMS galvanic digital isolator in a small 16-pin QSOP.
  • MAXM15462 Himalaya uSLIC voltage regulator ICs and power modules for cooler, smaller and simpler industrial power supplies.

The Go-IO is available as MAXREFDES212# at Maxim’s website for $495. The reference design consists of an application processor, baseboard and the Go-IO module.

Maxim Integrated | www.maximintegrated.com

Highly Integrated, Precision ADCs and DACs Feature Small Footprint

Texas Instruments (TI) has introduced four tiny precision data converters. The new data converters enable designers to add more intelligence and functionality, while shrinking system board space. The DAC80508 and DAC70508 are eight-channel precision digital-to-analog converters (DACs) that provide true 16- and 14-bit resolution, respectively. The ADS122C04 and ADS122U04 are 24-bit precision analog-to-digital converters (ADCs) that feature a two-wire, I2C-compatible interface and a two-wire, UART-compatible interface, respectively. The devices are optimized for a variety of small-size, high-performance or cost-sensitive industrial, communications and personal electronics applications. Examples include optical modules, field transmitters, battery-powered systems, building automation and wearables.

Both DACs include a 2.5-V, 5-ppm/°C internal reference, eliminating the need for an external precision reference. Available in a 2.4-mm-by-2.4-mm die-size ball-grid array (DSBGA) package or wafer chip-scale package (WCSP) and a 3-mm-by-3-mm quad flat no-lead (QFN)-16 package, these devices are up to 36 percent smaller than the competition. The new DACs eliminate the typical trade-off between high performance and small size, enabling engineers to achieve the best system accuracy, while reducing board size or increasing channel density.

In addition to their compact size, the DAC80508 and DAC70508 provide true, 1 least significant bit (LSB) integral nonlinearity to achieve the highest level of accuracy at 16- and 14-bit resolution – up to 66 percent better linearity than the competition. They are fully specified over a -40°C to +125°C extended temperature range and provide features such as cyclic redundancy check (CRC) to increase system reliability.

The tiny, 24-bit precision ADCs are available in 3-mm-by-3-mm very thin QFN (WQFN)-16 and 5-mm-by-4.4-mm thin-shrink small-outline package (TSSOP)-16 options. The two-wire interface requires fewer digital isolation channels than a standard serial peripheral interface (SPI), reducing the overall cost of an isolated system. These precision ADCs eliminate the need for external circuitry by integrating a flexible input multiplexer, a low-noise programmable gain amplifier, two programmable excitation current sources, an oscillator and a precision temperature sensor.

Both ADC devices feature a low-drift 2.048-V, 5-ppm/°C internal reference. Their internal 2 percent accurate oscillators help designers improve power-line cycle noise rejection, enabling higher accuracy in noisy environments. With gains from 1 to 128 and noise as low as 100 nV, designers can measure both small-signal sensors and wide input ranges with one ADC. These device families, which also include pin-to-pin-compatible 16-bit options, give designers the flexibility to meet various system requirements by scaling performance up or down.

Engineers can evaluate the new data converters with the DAC80508 evaluation module, the ADS122C04 evaluation module and the ADS122U04 evaluation module, all available today for $99.00 from the TI store and authorized distributors.

TI’s new tiny DACs and ADCs are available now with pricing ranging from $3.95 to $9.99 (1,000s).

Texas Instruments | www.ti.com

1500 W AD-DC Power Supplies Certified for Medical and ITE

TDK has announced the introduction of the TDK-Lambda 1500 W rated CUS1500M series of AC-DC power supplies. This extends the CUS-M family of products, to now cover 30 W to 1500 W. The CUS1500M has both medical and ITE (Information Technology Equipment) certifications and is ideally suited for industrial, medical, cosmetic laser treatment and analysis equipment requiring less than 300 µA earth leakage current, low audible noise and class B EMI.

The 1500 W additions are available with 12, 15, 24, 36 and 48 V outputs, adjustable from -15/+20% (+15% for the 48 V) of nominal. All models accept an 85 to 265Vac input and can operate at full load in -20oC to +50oC ambient temperatures, derating linearly to 60% load from +50oC to +60oC. High operating efficiencies of up to 88% reduce internal waste heat and component temperatures, resulting in electrolytic capacitor service life predictions of at least ten years.

The CUS1500M measures 127 mm x 63 mm x 261 mm and has a seven-year warranty. Other features include a 5 V, 1 A standby voltage, remote on/off, parallel operation of up to five units, an isolated open collector DC good / fan fail signal and a variable speed fan that produces 45 dBA (typical) at 30°C at 70% load.

To facilitate safe and easy installation, output cable connections are made to screw terminal blocks with covers rather than bus bars. The terminal block can also be quickly configured for either a vertical or horizontal wiring orientation.

The TDK-Lambda CUS1500M models are certified to the safety standards of IEC/ES/CSA/EN 60601-1, IEC/UL/CSA/EN 60950-1 (62368-1 pending), IEC/EN 62477-1 (OVC III), and are CE marked according to the Low Voltage, EMC and RoHS2 Directives. Input to output isolation is 4,000Vac (2 x MoPP), input to ground 2,000Vac (1 x MoPP) and 1,500Vac output to ground (1 x MoPP) for suitability with B and BF rated equipment. All models offer conducted and radiated performance to EN55011/EN55032-B, meet EN 61000-3-2 harmonics and are compliant to EN 61000-4 and EN 60601-1-2 (Edition 4) immunity standards.

Major applications include industrial, medical, cosmetic laser treatment and analysis equipment requiring less than 300µA earth leakage current, Class B EMI and low acoustic noise.

Main features and benefits:• Seven year warranty

• IEC 60601-1 / 60950-1 safety certification
• Compact case size
• Class B conducted and radiated EMI
• Long service life (conservative electrolytic capacitor ratings)

TDK Lambda| www.us.tdk-lambda.com

48 V ZVS Buck Regulator Gets BGA Option

Vicor now offers the PI354x-00-BGIZ as its latest addition to the company’s 48V Cool-Power ZVS Buck Regulator portfolio, offering a new BGA package option to the existing PI354x-00-LGIZ LGA series. PI354x Cool-Power ZVS Buck Regulator’s high performance ZVS topology enables 48V direct to PoL without sacrificing performance. With step-down regulation from a higher voltage source, engineers can deploy more efficient power distribution architectures, reduce I2R losses, and eliminate costly and inefficient intermediate conversion stages.

Operating from 36 VIN to 60 VIN, the PI354x regulates an output voltage ranging from 2.2 V to 14 V and delivers an output current delivery up to 10 A. Power delivery can be further increased by using single wire current sharing without any additional components. The PI354x series is designed for a wide range of applications leveraging higher voltage distribution, including: telecom, network infrastructure, data centers, industrial, battery and lighting applications.

When used in conjunction with the Vicor front-end products and factorized power products, the PI354x series enables a complete power chain from AC or HVDC (200 V+) source to PoL. The PI354x series expands and enhances the Vicor Power Component Design Methodology.

Vicor | www.vicorpower.com

Chip Marries 60 V Buck Controller and 4 Buck Regulators

Analog Devices has announced the Power by Linear LTC3372, an integrated power management solution for systems that require multiple low voltage outputs generated from an input voltage as high as 60 V. The LTC3372 features a 60 V synchronous buck switching regulator controller followed by four configurable synchronous monolithic buck regulators. This combination provides up to five high efficiency low quiescent current outputs in a single IC, well-suited for automotive, industrial and medical applications.

The LTC3372’s buck controller operates over a 4.5 V to 60 V input voltage range and drives an all N-channel MOSFET power stage. Its output can be programmed to either 3.3 V or 5 V and can generate an output current up to 20 A. The controller output is typically used to feed the four monolithic buck regulators. Each monolithic buck channel can be programmed to regulate an output voltage as low as 0.8 V with a configurable output current up to 4 A. Eight 1 A integrated power stages are programmed by the C1-C3 pins into one of eight unique configurations, from a quad 2 A buck to a dual 4 A buck. This allows only one inductor per channel.

The LTC3372 offers a low IQ solution ideal for battery-powered or automotive applications in which one or more power supply rails are always on. With just the high voltage controller enabled, the device draws 15 µA from a 12 V input supply while regulating the output to 5 V at no load. Each monolithic buck regulator adds only 8 µA of additional IQ per channel enabled. The LTC3372’s monolithic buck switching frequency can be programmed from 1 MHz to 3 MHz and can be synchronized to an external clock while the buck controller switches at 1/6 of this frequency. Additional features include foldback current limiting, soft-start, short-circuit protection and output overvoltage protection.

The LTC3372 is available from stock in a thermally enhanced 48-pin 7 mm × 7 mm QFN package. E and I grades are specified over an operating junction temperature range of –40°C to 125°C, and the H grade features operation from –40°C to 150°C.

Analog Devices | www.analog.com

RS-485 Transceivers Offer Faster Data Rates

Maxim Integrated Products has announced the MAX22500E, MAX22501E and MAX22502, a set of RS-485 transceivers that enable Industrial designers to achieve 2x faster data rates and extend cable length by up to 50%. With motion control systems requiring more accuracy over longer distances, system designers are challenged to maintain faster data rates and achieve robust communications with longer cables. A production site, for example, may not efficiently function with a slow data rate and short cables as it must transfer accurate information quickly and over a long distance.

Maxim_MAX22500E_Block_DiagramThe MAX22500E/MAX22501E (half-duplex) and MAX22502E (full-duplex) ESD-protected RS-485/RS-422 transceivers extend the reach of communication up to 100 Mbps over 50 m. This provides the industry’s fastest data rates for accurate, cost-effective, and robust communication across long cables for a variety of motion control applications. The settable pre-emphasis feature within the MAX22500E and MAX22502E enables 2x faster data rates compared to competitive solutions for increased encoder resolution and reduced latency. Pre-emphasis extends cables up to 50% longer to communicate over longer distances. A large receiver hysteresis (250 mV) provides superior robustness to EFT. In addition, by improving the signal integrity and robustness, system designers can achieve the same level of performance with lower-cost cables. The transceivers operate over the -40℃ to +125℃ temperature range.

Key Advantages

  • Robust communications: Extends the reach to 100 Mbps over 50 m (or 50 Mbps over 100 m); Settable pre-emphasis improves data integrity with high data rates; 250 mV receiver hysteresis for EFT robustness
  • High Performance: Fastest 100 Mbps data rate for higher resolution/accuracy communication; flexible low voltage logic supply interface down to 1.6 V; Improved signal integrity enables less expensive cable costs
  • Small Size: Reduced footprint with small 8-, 10- and 12-pin TDFN packages

Maxim Integrated Products | www.maximintegrated.com