Liquid Flow Sensor Wins Innovation Prize

Sensirion recently won the DeviceMed OEM-Components innovation prize at the Compamed 2014 exhibition. The disposable liquid flow sensor LD20-2000T for medical devices features an integrated thermal sensor element in a microchip. The pinhead-sized device is based on Sensirion’s CMOSens technology.sensirionliquidflowsensor

The LD20-2000T disposable liquid flow sensor provides liquid flow measurement capability from inside medical tubing (e.g., a catheter) in a low-cost sensor, suitable for disposable applications. As a result, you can measure drug delivery from an infusion set, an infusion pump, or other medical device in real time.

A microchip inside the disposable sensor measures the flow inside a fluidic channel. Accurate (~5%) flow rates from 0 to 420 ml/h and beyond can be measured. Inert medical-grade wetted materials ensure sterile operation with no contamination of the fluid. The straight, open flow channel with no moving parts provides high reliability. Using Sensirion’s CMOSens technology, the fully calibrated signal is processed and linearized on the 7.4 mm2 chip.

Source: Sensirion

New 8-Bit PICs for Sensor Applications

Microchip Technology recently expanded it’s PIC12/16LF155X 8-bit microcontroller family with the PIC16LF1554 and PIC16LF1559 (PIC16LF1554/9), which are targeted toward a variety of sensor applications. The PIC16LF1554/9 features two independent 10-bit, 100,000 samples per second ADCs with hardware Capacitive Voltage Divider (CVD) support for capacitive touch sensing.

Source: Microchip Techno

Source: Microchip Techno

Watch a short video:

The PIC16LF1554 MCUs are available now for sampling and production in 14-pin PDIP, TSSOP, SOIC, and 16-pin QFN (4 x 4 x .9 mm) packages. The PIC16LF1559 MCUs are available for sampling and production in 20-pin PDIP, SSOP, and QFN (4 x 4 x .9 mm) packages. Pricing starts at $0.63 each, in 10,000-unit quantities.

Source: Microchip Technology

High-Performance 4- to 20-mA Output Ultrasonic Sensor

MaxBotix’s new 4-20HR-MaxSonar-WR sensors are high-accuracy ultrasonic sensors featuring a 4- to 20-mA output. Each sensor is an affordable IP67-rated drop-in replacement for use with existing PLC/process control systems. The sensors reject outside noise sources and feature speed-of-sound temperature compensation.

Source: MaxBotix

Source: MaxBotix

The 4-20HR-MaxSonar-WR sensors provide range information from 50 to 500 cm and have a 1.6-mm resolution, an operational temperature range from –40° to 65°C (–40° to 149°F), real-time automatic calibration, a 200,000-plus hours MTBF, an operational voltage range from 12 to 32 V, and a low 20- to 40-mA average current requirement. The sensors function well with multiple sensors in the same location and they are RoHS- and CE-compliant.

A six-pin screw terminal header is included to simplify system connections for quick installation in applications such as: tank level measurement, tide/water level monitoring, solar/battery powered applications, industrial automation and outdoor vehicle detection.

The 4-20HR-MaxSonar-WR sensors (and previous IP67 MaxBotix sensors) are manufactured in a variety of packages for easy mounting in existing fittings. The sensors are available in M30x1.5, 1″ BSPP, 1″ NPTS, and 0.75″ NPTS PVC pipe fittings.

Pricing starts at $199.95 each and $134.37 in 100-unit quantities.

Source: MaxBotix, Inc.

Ultra-Compact Ultrasonic Sensor Series

MaxbotixThe UCXL-MaxSonar-WR series of sensors are flexible, OEM-customizable products that can be integrated into a system with MaxBotix’s horns or flush-mounted into an existing housing. Mounting design recommendations are provided through MaxBotix’s 3-D CAD models (available in multiple formats) to facilitate your design process. The sensor layout offers four conveniently placed mounting holes for design flexibility.

The rugged, high performance sensors are individually calibrated and feature a 1-cm resolution, an operational temperature range from –40˚C to 70˚C, real-time automatic calibration (voltage, humidity, and ambient noise), 200,000+ h mean time between failures (MTBF), and an operational 3-to-5.5-V voltage range with a low 3.4-mA average current requirement.

Contact MaxBotix for pricing.

MaxBotix, Inc.
www.maxbotix.com

MCU-Based Experimental Glider with GPS Receiver

When Jens Altenburg found a design for a compass-controlled glider in a 1930s paperback, he was inspired to make his own self-controlled model aircraft (see Photo 1)

Photo 1: This is the cover of an old paperback with the description of the compass-controlled glider. The model aircraft had a so-called “canard” configuration―a very modern design concept. Some highly sophisticated fighter planes are based on the same principle. (Photo used with permission of Ravensburger.)

Photo 1: This is the cover of an old paperback with the description of the compass-controlled glider. The model aircraft had a so-called “canard” configuration―a very modern design concept. Some highly sophisticated fighter planes are based on the same principle. (Photo used with permission of Ravensburger.)

His excellent article about his high-altitude, low-cost (HALO) experimental glider appears in Circuit Cellar’s April issue. The MCU-based glider includes a micro-GPs receiver and sensors and can climb to a preprogrammed altitude and find its way back home to a given coordinate.

Altenburg, a professor at the University of Applied Sciences Bingen in Germany, added more than a few twists to the 80-year-old plan. An essential design tool was the Reflex-XTR flight simulation software he used to trim his 3-D glider plan and conduct simulated flights.

Jens also researched other early autopilots, including the one used by the Fiesler Fi 103R German V-1 flying bomb. Known as buzz bombs during World War II, these rough predecessors of the cruise missile were launched against London after D-Day. Fortunately, they were vulnerable to anti-aircraft fire, but their autopilots were nonetheless mechanical engineering masterpieces (see Figure 1)

“Equipped with a compass, a single-axis gyro, and a barometric pressure sensor, the Fiesler Fi 103R German V-1 flying bomb flew without additional control,” Altenburg says. “The compass monitored the flying direction in general, the barometer controlled the altitude, and the gyro responded to short-duration disturbances (e.g., wind gusts).”

Figure 1: These are the main components of the Fieseler Fi 103R German V-1 flying bomb. The flight controller was designed as a mechanical computer with a magnetic compass and barometric pressure sensor for input. Short-time disturbances were damped with the main gyro (gimbal mounted) and two auxiliary gyros (fixed in one axis). The “mechanical” computer was pneumatically powered. The propeller log on top of the bomb measured the distance to the target.

Figure 1: These are the main components of the Fieseler Fi 103R German V-1 flying bomb. The flight controller was designed as a mechanical computer with a magnetic compass and barometric pressure sensor for input. Short-time disturbances were damped with the main gyro (gimbal mounted) and two auxiliary gyros (fixed in one axis). The “mechanical” computer was pneumatically powered. The propeller log on top of the bomb measured the distance to the target.

Altenburg adapted some of the V-1’s ideas into the flight control system for his 21st century autopilot glider. “All the Fi 103R board system’s electromechanical components received an electronic counterpart,” he says. “I replaced the mechanical gyros, the barometer, and the magnetic compass with MEMS. But it’s 2014, so I extended the electronics with a telemetry system and a GPS sensor.” (See Figure 2)

Figure 2: This is the flight controller’s block structure. The main function blocks are GPS, CPU, and power. GPS data is processed as a control signal for the servomotor.

Figure 2: This is the flight controller’s block structure. The main function blocks are GPS, CPU, and power. GPS data is processed as a control signal for the servomotor.

His article includes a detailed description of his glider’s flight-controller hardware, including the following:

Highly sophisticated electronics are always more sensitive to noise, power loss, and so forth. As discussed in the first sections of this article, a glider can be controlled by only a magnetic compass, some coils, and a battery. What else had to be done?

I divided the electronic system into different boards. The main board contains only the CPU and the GPS sensor. I thought that would be sufficient for basic functions. The magnetic and pressure sensor can be connected in case of extra missions. The telemetry unit is also a separate PCB.

Figure 3 shows the main board. Power is provided by a CR2032 lithium coin-cell battery. Two low-dropout linear regulators support the hardware with 1.8 and 2.7 V. The 1.8-V line is only for the GPS sensor. The second power supply provides the CPU with a stable voltage. The 2.7 V is the lowest voltage for the CPU’s internal ADC.

It is extremely important for the entire system to save power. Consequently, the servomotor has a separate power switch (Q1). As long as rudder movement isn’t necessary, the servomotor is powered off. The servomotor’s gear has enough drag to hold the rudder position without electrical power. The servomotor’s control signal is exactly the same as usually needed. It has a 1.1-to-2.1-ms pulse time range with about a 20-ms period. Two connectors (JP9 and JP10) are available for the extension boards (compass and telemetry)..

I used an STMicroelectronics LSM303DLM, which is a sensor module with a three-axis magnetometer and three-axis accelerometer. The sensor is connected by an I2C bus. The Bosch Sensortec BMP085 pressure sensor uses the same bus.

For telemetry, I applied an AXSEM AX5043 IC, which is a complete, narrow-band transceiver for multiple standards. The IC has an excellent link budget, which is the difference between output power in Transmit mode and input sensitivity in Receive mode. The higher the budget, the longer the transmission distance.

The AX5043 is also optimized for battery-powered applications. For modest demands, a standard crystal (X1, 16-MHz) is used for clock generation. In case of higher requirements, a temperature-compensated crystal oscillator (TCXO) is recommended.

The main board’s hardware with a CPU and a GPS sensor is shown. A CR2032 lithium coin-cell battery supplies the power. Two regulators provide 1.8  and 2.7 V for the GPS and the CPU. The main outputs are the servomotor’s signal and power switch.

Figure 3: The main board’s hardware with a CPU and a GPS sensor is shown. A CR2032 lithium coin-cell battery supplies the power. Two regulators provide 1.8 and 2.7 V for the GPS and the CPU. The main outputs are the servomotor’s signal and power switch.

Altenburg’s article also walks readers through the mathematical calculations needed to provide longitude, latitude, and course data to support navigation and the CPU’s most important sensor— the u-blox Fastrax UC430 GPS. He also discusses his experience using the Renesas Electronics R5F100AA microcontroller to equip the prototype board. (Altenburg’s glider won honorable mention in the 2012 Renesas RL78 Green Energy Challenge, see Photos 2 and 3).

The full article is in the April issue, now available for download by members or single-issue purchase.

One of the final steps is mounting the servomotor for rudder control. Thin cords connect the servomotor horn and the rudder. Two metal springs balance mechanical tolerances.

Photo 2: One of the final steps is mounting the servomotor for rudder control. Thin cords connect the servomotor horn and the rudder. Two metal springs balance mechanical tolerances.

Photo 2: This is the well-equipped high-altitude low-cost (HALO) experimental glider.

Photo 3: This is the well-equipped high-altitude low-cost (HALO) experimental glider.