Fundamental Amplifier Techniques with Electron Tubes

Want tips on designing electron tube amplifiers? Fundamental Amplifier Techniques with Electron Tubes might be the book for you. The author, Rudolf Moers carefully details the science of hollow-state design as applied to amplifiers and power supplies.

The book is an Elektor group publication. So, I asked tube amp aficionado Richard Honeycutt to provide an unbiased review the book. (I asked him to do this prior to taking him on as a columnist for audioXpress magazine.) He agreed, and here’s the review, which is also available in audioXpress April 2012:

Back in the 1950s and 1960s, if you wanted to learn about vacuum tube amplifiers, you could read the Radiotron Designer’s Handbook, a 1,500-page behemoth that covered all kinds of vacuum tube circuits that were known at the time, and also included abundant information on passive components as well. Or you could use the introductory material and example schematics in the RCA Receiving Tube Manual—much shorter and less expensive, and also far less comprehensive. Of course, it did include data on most tubes then being manufactured by RCA. If you just wanted to build your own amplifiers, but were not interested in designing, there was the Mullard  Circuits for Audio Amplifiers. For a more scholarly approach, you could check out an electrical engineering textbook such as Analysis and Design of Electronic Circuits by Paul Chirlian.

Now, however, things are different. Although some of these references can be found on the Internet, they are no longer up-to-date. Happily, however, Elektor recently published Fundamental Amplifier Techniques with Electron Tubes by Rudolf Moers, which presents a 21st-century perspective on the science of hollow-state design as applied to amplifiers and power supplies. Beginning with the principles of electron emission, the book progresses through standard vacuum tube varieties: diodes, triodes, tetrodes, and pentodes, after which it covers such general principles as frequency dependent behavior, non-linear distortion, noise, and negative feedback. The book concludes with a chapter on the construction of electron tube amplifiers. Unlike many of the earlier authors of books on electron tubes, Moers is not constrained by a need to cover such specialized tubes as pentagrid converters, or circuits specifically used in radio and TV receivers. Instead, he uses his 800 pages to discuss the physics underlying electron tube operation far more comprehensively than did any of his predecessors. He does this in a way that maximizes presentation of principles while minimizing unnecessary mathematics. In many cases, the physical explanations can be skipped over by those whose only interest is design methods. For the reader who does take advantage of the physical explanations, Moers’s inclusion of an eight-page listing/definition of mathematical symbols makes the explanations easy to follow.

The focus is by no means primarily on physics, however. None of the classic texts provides anything like so comprehensive coverage of the design and operation of half- and full-wave rectifier/filter circuits, or vacuum tube phase shifters, to mention a couple of examples.

Moers’s book assumes that the reader is familiar with basic DC and AC circuit theory, and therefore does not undertake the task of educating those who lack this understanding. The book is written from a scientific perspective in that, while mentioning the disconnect between measured and perceptual performance of an amplifier, the author makes no dogmatic claims about the relationship between the two, other than to opine that most of the “tube sound” results from harmonic distortion components that some people find pleasing to the ear. (Having followed this discussion for about four decades, your reviewer partially concurs, but believes that there are other elements involved as well.) The author lightheartedly introduces the quantity “cm2 of gooseskin/watt” as an example of a measurement of perceptual phenomena.

A consequence of Moers’ scientific approach is that specific catch phrases found in many amateur-oriented publications on tube technology are conspicuously absent. For example, it is difficult to read much about tube power amplifiers without noticing mention of the “Williamson amplifier.” This circuit was developed by D. T. N. Williamson and described in articles in Wireless World in April and May, 1947. It was unique in that it applied negative feedback around the entire amplifier, including the output transformer, thus reducing nonlinear distortion. Doing this required very careful design to ensure stability, including the elimination of interstage transformers such as the phase splitter transformer used in many prior designs.

Moers does not mention the Williamson amplifier by name, but the vacuum tube phase splitter design Williamson used is discussed in detail in the book, as is the method of designing a negative feedback loop encompassing the entire amplifier. Moers also gives a unique explanation of another pivotal power amplifier circuit: the ultralinear circuit invented in 1951 by Hafler and Keroes. It’s a case of content versus jargon.

In his otherwise excellent discussion of damping factor, Moers unfortunately makes the all-too-common error of ignoring the effects of voice coil  and lead wire resistance. He gives the common equation for damping factor: DF = (loudspeaker impedance)/(amplifier output impedance). Since the amplifier (modeled as an AC generator or Thevenin source), voice coil resistance, lead wire resistance, voice coil inductance, and reflected mechanical impedance form a series circuit whose actual damping is influenced by all elements, the lead wire resistance and voice coil resistance cannot be ignored. In fact, they can easily swamp the effects of the amplifier output impedance, at least for a pentode stage using negative feedback. However, Moers does not make the further error of insisting that the damping factor be a minimum of 100 as have some earlier authors. Using an 8-Ω speaker having about  6-Ω DC resistance, the effect of a combined output impedance and lead wire resistance less than 0.5 Ω is negligible.

Two shortcomings of Fundamental Amplifier Techniques with Electron Tubes are more or less linguistic. English may well be the only Germanic language in which the verb in a sentence is not at the end of the sentence required to come. Thus syntactical intrusions from the author’s native language sometimes make the text difficult for native English speakers. Also, Moers has chosen to use terminology that is probably not standard in English (at least American English) books on electronics. For example, he uses the term “ anode static steepness” to denote “transconductance” (also commonly called “mutual conductance.”) A common-cathode (or “grounded-cathode”) amplifier stage is called a “basic cathode” stage in Moers’ book.

These three small complaints pale in the face of the outstanding job the author has done in bringing together the theory, design, and practice of vacuum tube amplifiers in a single volume. Anyone who wants to go beyond the Heathkit level of tube amplifier understanding owes it to him/herself to buy and study this excellent volume.

If you’re interested purchasing the book or learning more about it, click here to visit the book’s webpage in the CC Webshop.

Fundamental Amplifier Techniques (by Rudolf Moers), audioXpress, and CircuitCellar.com are Elektor group publications.

 

Voice Coil Parts & Production

Voice coils are essential elements in loudspeakers of all sorts. Thus, understanding how a voice coil works is essential for audio engineers and DIYers alike. The main parts the bobbin, the voice coil wire, and the collar. Mike Klasco and Steve Tatarunis of Menlo Scientific provide in-depth information about voice coils in the March 2012 issue of audioXpress magazine.

The parts of a voice coil (Source: Precision Econowind)

Klaso and Tatarunis write:

“The bobbin provides a rigid structure on which the voice coil wire can be wound and the collar can serve several purposes. It secures the coil lead-out wires, reinforces the bobbin, and provides a convenient material for diaphragm attachment … In some cases—headphone speakers, for example—a monolithic (self supporting no bobbin or collar) voice coil may be used. But this article will focus on the more commonly used bobbin, coil, and collar designs.

Loudspeaker voice coils are seldom considered critical elements that contribute to sound quality, and few technical papers have addressed this issue. But when designing a voice coil, the selection and application of materials can have profound effects upon sound quantity, quality, and power handling. The mechanical energy from the winding stack moves by transconduction through the bobbin and collar before reaching the diaphragm. Any non-linearities in this path are superimposed upon the response of the speaker. Intrinsic characteristics of materials such as internal damping and Young’s modulus create specific sonic signatures and contribute to the residual distortion spectrum of the transducer … In selecting a particular material, a coil winder makes important trade-offs on the winding process. Knowledge of these variables can ensure better, more cost-effective coils, avoid conflicts, and improve production yields. Torsional resonances, internal losses, and electrical conductivity of the bobbin materials are some of the factors effecting the distortion, sensitivity, and sound quality of the finished loudspeaker.”

A close-up view of both a good voice coil and a burned voice coil (Source: The Speaker Exchange)

You can read the entire article here. For subscription information, go to www.audioamateur.com/subscribe.html.

audioXpress magazine, like Circuit Cellar, is an Elektor group publication.

 

audioXpress: HP456A Current Probe Restoration

Retro electronics (or “retronics”) projects are growing in popularity. Across the globe, professional engineers and DIYers alike are tweaking, updating, and hacking retro systems to create all sorts of innovative designs. Restoring and upgrading an old electronics tool, MCU-based design, or audio system can be a rewarding experience.

In the February 2012 issue of audioXpress magazine, Bill Reeve details how he restored a Hewlett-Packard 456A current probe (“Restoring the HP 456A Current Probe”). Here’s an abridged excerpt:

The restoration is finished and ready for cover installation (Soure: Bill Reeve AX 2/12)

The Hewlett-Packard 456A AC current probe is a treasure. It can be bought cheaply because many of the units sold were battery powered and all were designed with a now-out-of-date oscilloscope interface connector. However, when restored, the 456A is a fabulous addition to any test bench, matching the performance of more expensive modern instruments.

Released as a new product by the Hewlett-Packard Company in 1960, the 456A was HP’s first solid-state, stand-alone, clip-on current probe. Its elegantly designed amplifier uses two— then “state-of-the art”—PNP germanium transistors.

The Original Probe
In 1960, The Hewlett-Packard Journal (July-August, Vol. 11) proudly announced:

“This new probe measures current over the full range of the frequencies most commonly used in typical work—25~ to 20 megacycles—and over an amplitude range from below 0.5 mA to 1 A rms…The probe operates with an accompanying small amplifier…to convert the AC current being measured to a proportional voltage. This voltage can then be measured with a suitable oscilloscope or voltmeter. The current-to-voltage conversion factor is 1 mV/mA.”

The 456A operating and service manual is available at www.hparchive.com, but this scanned copy contains incorrectly annotated schematic values for R7 (should be 3300 Ω), R8 (should be 2700 Ω) and C5 (should be 0.01 μF).

Old battery-powered 456As are usually in excellent physical shape because when their batteries ran down these instruments were often shelved and forgotten. Another 456A advantage is that its probe head is wired directly to the amplifier, so they cannot be separated by surplus electronics dealers.

Restoration
Restoration of the 456A consists of three steps: replacing the old battery pack with DC power, restoring the amplifier electronics, and converting the obsolete oscilloscope banana plug interface to a BNC connector.

Step 1: Replace the old battery pack. Remove the two Phillips-head screws on the housing back to slide off the 456A’s cover. Re-thread the screws into the frame to keep them from getting lost. ….

Step 2: Restore the amplifier electronics. At this point, if you are happy with your current probe’s performance, you can skip the following upgrades, but these are five modifications you might need to perform to get your 456A working or improve its performance:

• Replace the electrolytic capacitors
• Replace the two germanium transistors
• Replace the 8-V breakdown diode (CR1)
• AC-couple the output
• Flow solder onto the printed circuit traces

Photo 6 is an annotated close-up of the amplifier’s single-sided printed circuit board. Following vacuum tube circuit convention, the +5 V is labeled “B+” and the –8 V is labeled “B–”. There are three electrolytic capacitors in the amplifier (see the horizontal silver cylinders in Photo 6), and their replacement is straightforward. ….

Photo 6: The amplifier's original printed circuit board (Source: Bill Reeve AX 2/12)

Step 3: Convert the oscilloscope interface to a BNC connector. This final modification can be performed one of three ways. Pomona electronics (visit the website pomonaelectronics.com) sells a female banana to male BNC adapter (Model 1296). You can cut the banana plug connector off the existing cable and attach a male BNC connector. This requires special tools.

You can replace the output cable with coax having one BNC end. This is a straightforward replacement. Photo 9 shows the new BNC output cable. …

Photo 9: BNC ouput cable installed (Source: Bill Reeve AX 2/12)

This restoration should make your 456A ready for another 50 years of service.

Note: The complete article appears in the February 2012 issue of audioXpress magazine. audioXpress magazine, like Circuit Cellar, is an Elektor group publication.

DIY Audio Design with Tymkrs

With the growing popularity of embedded design kits and microcontroller-based platforms for rapid prototyping, it’s now easier and more affordable than ever for engineers, DIYers, musicians, audiophiles, and academics to customize electronics applications of their own. The March 2012 issue of audioXpress magazine will feature an interview with two DIYers—the duo behind Tymkrs.com—who do just that. “Atdiy” and “Whisker” provide details about Zombietech.tv, their design interests, and their recent projects. Here are some of their most interesting DIY designs:

  • SidCog Organ: Combine a programmable SID chip from the Commodore 64 and an old Hammond organ
  • Laser Audio Transmitter: Use a laser to transmit audio with a laser transmitter and a solar panel receiver
  • High-Impedance Preamplifier: A preamp designed with a JFET for loud and clean sound

Note: All photos courtesy of Tymkrs. The interview will appear in the March 2012  issue of audioXpress. audioXpress magazine (www.audioamateur.com), like Circuit Cellar, is an Elektor group publication.